Cooper Bussmann 1000W Guide d'installation Page 1

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Transportation
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Cooper Bussmann Inverter
1000W / 1800W
INSTALLATION
GUIDE
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Résumé du contenu

Page 1 - Cooper Bussmann Inverter

Transportation Products Cooper Bussmann Inverter 1000W / 1800W INSTALLATION GUIDE

Page 2 - ®, Sure Power and Martek

10 STEP 1: Determine an installation type Installation of the inverter will involve many common components, some which are shown below. Figure 1

Page 3

11 AC Shore Power – [“shore power” refers to AC input power from a utility grid, generator, or other AC source.] To charge batteries and pass power

Page 4

12 AC Cabling – AC cabling includes but is not limited to all wires/cables between the AC source and the inverter, and all the cabling between the in

Page 5 - CONTENTS

13 STEP 2: Choose a Location for Inverter Mounting WARNING: Fire and Explosion hazard – It is possible for the inverter to produce arcs and/or spa

Page 6 - INSTALLATION

14  Figure 1-3 Approved Mounting Orientation Connecting the Equipment Ground: WARNING: Fire hazard – Improper grounding may result in a fire h

Page 7 - Materials List

15 Wire Routing guidelines Suggested cable size for DC input connections is 00 AWG. See Table 1-1 for the fuse rating required at the battery end of

Page 8 - Safety Instructions

16 necessary, examine applicable codes for specific AC and DC wiring proximities. Figure 1-4 is an illustration of the AC wiring compartment.  Fig

Page 9 - Materials

17 CAUTION: Reverse polarity – Connecting wires improperly (i.e. the neutral wire into the line termination) will cause the inverter to break down an

Page 10

18 To make a hardwire connection with the AC OUTPUT of the inverter follow this procedure: 1. Ensure AC and DC power are OFF 2. Install require

Page 11

19 AC wiring WITHOUT an Inverter Subpanel – This wiring configuration has the AC input to the inverter coming from an AC source directly. The AC mus

Page 12

2 About Cooper Bussmann In a worldwide transportation marketplace Cooper Bussmann is your leading source for safe and reliable electrical power and

Page 13 - STEP 3: Mount the Inverter

20 To make connections to DC terminals: 1. Ensure the inverter is OFF and no connections are being made to DC or AC circuits. 2. Remove nuts a

Page 14

21 The image below displays how the terminals should look after installation. Figure 1-6 DC Cable Connections Grounding: The grounding lug locate

Page 15

22 7. Route the cable to the inverter and insert the connection into the jack located near the battery select dip switch. IMPORTANT: The communi

Page 16 - AC Input Connections

23 Note: If the INVERTER button on the inverter is ON, the inverter will automatically supply the appliance(s) with inverted power from the batter

Page 17

24 2. CONFIGURATION This chapter will address optimal inverter function for specific, electrical system requirements. Covering the following:

Page 18

25  Customizing Display, Alarm, and Charging Current Settings The display panel is capable of adjusting the following:  What is presently displa

Page 19 - Figure 1-5 DC End

26 To adjust alarm settings: By default, the alarm is ON. Press and hold the Select button for two seconds. The screen will display one of two t

Page 20

27 Charging Current Guidelines AC Input Circuit Branch Breaker or fuse size (Amps) Charger DC Current Setting (Amps) Maximum By-pass AC Current Av

Page 21 - (25ft max)

28 SPECIFICATIONS Appendix A is the location for product performance information and electrical specifications for the 1000W and 1800W Cooper

Page 22 - STEP 8: Test Installation

29 UtilitytoInverterACinputrecoveryfromInvertertoUtility100VACUtilitytoInverterandInvertertoUtilityhysteresis5VACminimumMa

Page 23

3 Important Safety Instructions  WARNING: Limitations on Use – The Cooper Bussmann Inverter is not to be connected to life support devices.  CA

Page 24 - CONFIGURATION

30 DC Output Current: Model Maximum DC Output current (Adc) Setting 1 Setting 2 Setting 3 Setting 4 12-110-1000-B2 2 +/- 0.5 5 +/- 0.5 10

Page 25 - To change display:

32 Mechanical Specifications Vibration MIL-STD-202G, Method 214A, Test Condition A 5.35 Grms, 4hr / axis Must operate per specification during

Page 26 - To adjust alarm settings:

33 Reverse Polarity Test Per SAE J1455 Sec. 4.11.1 –24 Vdc Applied to DC Terminals The inverter shall present no safety hazard. Internal fuses wil

Page 27 - Charging Current Guidelines

34 MECHANICAL SPECIFICATIONS:  Dimensions: Finish: Anodized Aluminum, Terminals: 1045 steel, Bright Tin Plate per ASTM-B545, Class A over, Ni

Page 28 - SPECIFICATIONS

35 ModelDCInputACInputACOutputMinimumWireSize(AWG)Required ULListedFuse(Amp)MinimumWireSize(AWG)RecommendedBranchCircuit(

Page 29 - DC Output Voltage:

36 Fault Codes and Trouble Shooting: Inverter Section  DC Input Warning and Shutdown Unitstartupvoltage(Losetting):>10.5+/‐0.3VDC

Page 30 - Charge Algorithm:

37 ACOutputOverloadProtectionandWarningandShutdownModel Condition Power(W) Dis‐playAudiblealarmV<11.4 11.4<V<11.8 V>11.81

Page 31

38 Model DCOutputFuse12‐110‐1000‐B2 2x25A(AutoBlade)12‐110‐1000‐B412‐110‐1800‐B43x25A(AutoBlade)OverTemperatureProtectionLocation

Page 32

39 ACOutputProtectionThereisnodetectionmethodforACbackfeedtoinverteroutput.InverteroutputbridgeMOSFETandrelatedcircuitrycompon

Page 33 - MECHANICAL SPECIFICATIONS:

40 ChargerandACTransferSectionACInputSurgeProtection‐ 175JMOVisconnectedacrosstheLineandNeutralofACInputChargerDCOutpu

Page 34

4  DC CONNECTION PRECAUTION(s) – Make only DC output connections or disconnections after setting all unit switches to OFF position and opening AC di

Page 35

41 Toselectwhatisbeingdisplayedonthescreenduringby‐passmode,press‘Select’buttontotogglethedisplaytoshowfollowing:‐ DCInput

Page 36

42 FanOn/OffsettingParameter Fanon FanoffLoad >500W <200WExtrusiontemp >60C <55CRectifierDiode >70C <60CDispla

Page 37

43 FCC Part 15, Class B Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15

Page 38 - ACOutputProtection

5 CONTENTS Installation ... pg 6 Configuration ...

Page 39 - ParametricDisplay

6 1. INSTALLATION Chapter 1 offers information as a guide to installing a Cooper Bussmann Inverter/Battery Charger. It will cover the follow

Page 40

7 Materials List The Cooper Bussmann Inverter package includes the items listed below:  1 Cooper Bussmann Inverter unit  Owner’s / Installati

Page 41 - UserMessages/Diagnostics

8 Safety Instructions  WARNING: Shock hazard – All wiring of connectors or otherwise should be done by a technician, electrician, or person with

Page 42 - FCC Part 15, Class B

9 Installation Tools and Materials To install the Cooper Bussmann Inverter, the following tools/materials are recommended:  Wire strippers  M

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